Solid Pan / No Foam Core
Flat Pan Patio Cover Kit
A clean, solid aluminum pan roof that blocks sun and rain completely. Full overhead protection and a finished, architectural look — without the foam-core price tag.
Color options
View all 8 →What You Get
Solid coverage. Clean look. Real value.
Complete Overhead Coverage
Solid aluminum pan panels block overhead sunlight. Say goodbye to sunburn.
Solid Value
Full overhead protection at a more accessible price point than the foam-core insulated option — the right choice when coverage matters more than thermal insulation.
Custom Rafter Tail Styles
Choose from four rafter tail profiles — Scallop, Corbel, Miter, or Bevel — to match your home's architectural style and give the cover a finished, designed look.
Zero Maintenance
DuraTough Coating™ means no re-staining, no repainting, no rot, no termites — ever. Rinse it off with a hose and it looks the same as the day it was installed.
Construction
Solid aluminum pan. No gaps. No foam.
The flat pan cover uses interlocking solid aluminum pan sections. Each pan section connects precisely to the next, giving you full shade.
The surface is finished with a DuraTough Coating™ — the same proprietary aluminum surface treatment used across the product line. It gives the flat pan its wood-grain character while providing long-term protection against corrosion, UV, and staining.
DuraTough Coating™ Properties
- Corrosion & rust resistant
- Heat resistant surface
- Non-stick, easy to clean
- Dirt & stain resistant
- Wood-grain texture & appearance
Engineering Specs
Rafter Tail Styles
Curved decorative cut — a classic California-style finish that softens the roofline.
Stepped, bracket-style profile — adds architectural detail and a craftsman look.
Clean 45° angled cut — modern and minimal, works with any home exterior.
Subtle tapered cut — understated and versatile, the most neutral option.
Rafter tail style is selected during the design process and cut to spec at the factory.
Color Options
8 colors. All built to last.
All 8 DuraTough Coating™ colors are available for the Flat Pan kit.
Size & Attachment
Fully custom. Attached or freestanding.
Every kit is cut to your exact measurements. Common spans include 10' × 12' and 12' × 20', but your kit is built to whatever dimensions your patio requires.
Attached to Home
Mount directly to your home for a seamless, built-in look. Three attachment methods cover every roofline type:
- Eave attachment
- Wall attachment
- Roof attachment
Freestanding
Place your cover anywhere in the yard — over a pool deck, in a garden, or mid-patio. Full 4-post structure, no home wall required.
- Over a pool deck or lawn
- In a garden or side yard
- No home wall required
Ready to design your flat pan patio cover?
Use our free 3D tool to choose your size, rafter tail style, and color. See it before you buy it — then request your quote in minutes.